Introduction of Compound Flexible Intelligent Stamping Production Line
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In a manufacturing environment where multi-variety, high-precision, and high-efficiency have become the norm, traditional stamping lines can no longer meet rapidly changing production demands. The compound flexible intelligent stamping production line integrates multiple process units. It achieves high automation and adapts to multiple specifications from feeding to finished products, which becoming a key solution for modern stamping factories to enhance capacity and flexibility. Now let's learn more about it.
Components
This stamping line consists of two uncoiling stamping lines, with one line equipped with a destacking system. Using the stamping machine as a connecting point, a shuttle robotic arm completes the tandem.
The NC straightener feeder is used for uncoiling, leveling, and feeding the material. The destacking system is a dual-station overhead-type design, which helps save floor space. The movable conveyor can be positioned in different locations according to the production flow.
Main Features
1. Multiple Modes
Compound flexible intelligent stamping production line can operate in four stamping modes. The two ends are referred to as A and B. Details are as follows.
| Mode | Process Flow |
| 1 | A Destacker → A Press → Shuttle → B Press → Conveyor |
| 2 | A Destacker → A Press → Conveyor |
| 3 | B Decoiler & Leveler & Feeder → B Press → Conveyor |
| 4 | A Decoiler & Leveler & Feeder → A Press → Conveyor |
It can focus on the production of a single product or simultaneously handle two different production processes.
2. High Flexibility
The stamping machine supports quick die changes, allowing molds to be replaced in a short time and significantly reducing production setup time. Combined with the flexible control of the manipulators and straightener feeder, the entire line can quickly adapt to different sheet materials, thicknesses, and part sizes, enabling high flexibility and continuous production of multi-specification parts.
3. Space Saving
The entire production line adopts a modular design, and through reasonable combination in series, it is not necessary to design a production line for each mode. By combining modules efficiently, there is no need to design a separate line for each mode. Even in facilities with limited space, automated stamping production can be achieved, effectively improving the utilization of floor space.
Application scenarios
The compound flexible intelligent stamping production line is widely applicable across multiple industries (automotive, home appliances, hardware). It can process various types of parts (thin-sheet small components, large-size complex-structured parts) and supports multiple production modes (single-press operation, dual-press operation, small-batch multi-variety, large-batch continuous production).
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