Introduction of Cut to Length Production Line

In modern metal processing, the finished products are often obtained by processing coils into sheet metal. With its high speed, flexibility, low cost, and high automation, the cut-to-length production line has become an ideal solution for decoiling and blanking. Whether for automotive parts, home appliances, or architectural decoration, it can provide dimensionally accurate and high-quality sheets. This article will help you learn about the cut-to-length production line.

What is Cut to Length Production Line

A cut to length production line is mainly used to perform precise and consistent cutting according to dimensional requirements, providing high-quality raw materials for subsequent finished product processing. Unlike stamping blanking, which stamps different shaped sheets on coils, it directly cuts the sheet, obtaining quadrilateral sheets. Sheets produced by it typically maintain high consistency and have small errors.

Components

1. Split-type decoiler straightener feeder

This unit consists of an independent decoiler, leveler, and servo feeder, capable of handling wider and thicker coils. The servo feeder can precisely feed to ensure the correct length.

2. Shearing machine

The function of the shearing machine is to cut the coil. The servo feeder and the shearing machine have a certain degree of coordinated linkage to achieve fixed-length cutting.

3. Conveyor Belt

The cut sheets will be smoothly transported to the stacking device with a conveyor belt, avoiding bending or scratching of the materials.

4. Stacking Device

The stacking device is responsible for collecting and organizing the sheets on the conveyor belt. Neat stacking facilitates better subsequent destacking and processing. After the sheets are conveyed to the end, they naturally fall onto a liftable stacking trolley, where baffles align and correct them.

Main features

1. High Flexibility

By simply adjusting the feeding length, different lengths of boards can be obtained, which allows it to adapt to the production of various specifications.

2. Low Cost

Both sizes of sheet metal are formed by shearing, and the shearing blade only needs to perform the shearing operation. Therefore, the cross-cutting blanking line does not require the customization of multiple molds, which saves on equipment and maintenance costs to a certain extent.

3. High Efficiency

The entire process, from uncoiling, leveling, feeding, shearing, to rewinding, can be automated. This reduces manual intervention, ensures stable production, and significantly improves production efficiency.

In summary, cross-cutting blanking lines ensure high production efficiency while reducing manual intervention and mold investment. This is an ideal choice for businesses to improve production flexibility and reduce operating costs.

Besides standard cut-to-length production lines, RUIHUI can also offer stop-to-shear cutting and oscillating shearing. If you are interested in cut to length production line or have any questions, you can contact us. Thank you for reading.