Introduction of Laser Blanking Line

In materials processing, production efficiency and flexibility have always been key concerns. Traditional stamping blanking lines rely primarily on changing dies to achieve different processing steps. However, the laser blanking line we'll discuss today can complete processing and cutting without dies. It cleverly combines the working concepts of uncoiling blanking lines and laser cutting to solve the problem of rapid, die-free blanking of continuous metal and non-metal strips. It offers a highly efficient and flexible solution.

Components

1. Decoiler Straightener Feeder

Preparing the material before processing is a fundamental task. The laser blanking line uses a split-type uncoiling, leveling, and feeding system. Besides its highly efficient leveling capabilities, it also allows for flexible machine modifications based on actual needs.

2. Laser Cutting System

This is the core of the laser blanking line. Laser cutting replaces the stamping process, and the cutting operation can be flexibly configured according to requirements.

3. Material Conveyer

Mainly composed of a base, transmission belt, servo drive device, and so on, it is used to support and transport the material, ensuring the normal operation of the laser cutting process.

4. Stacking System

Traditional blanking lines rely on manual material collection and stacking. To improve production efficiency, a robotic arm can be added to the laser blanking line to automate this process.

Main features

1. High Flexibility

Die stamping relies on dies, and different dies have different functions. Laser blanking lines use laser cutting to complete the stamping work, eliminating the limitations of dies. CAD drawings and layout software are used to determine the content of laser cutting, and a CNC system is used to control the laser cutting process, making it more flexible than manufacturing dies and using punch presses.

2. High Material Utilization



Die stamping requires maintaining a slight gap between each component to ensure stable stamping and product quality. Laser cutting is controlled by a CNC system, which effectively controls precision, allowing for tight cuts. The intelligent algorithms of the typesetting software enable the tightest possible layout, make full use of materials.

3. High Degree of Automation

From material feeding to finished product palletizing, laser blanking lines can complete the entire process fully automatically, reducing manual intervention. When we provide CAD drawings to layout software, it can replace manual decisions regarding the layout method. Laser blanking lines reduce both manual operation and human decision-making.

Application Scenarios

1. Automobile Manufacturing

Laser cutting can quickly and effectively cut complex contours of automotive parts, such as door panels and chassis components.

2. Home Appliances

High-precision cutting and flexible layout are ideal for multi-specification, multi-batch production. Common applications include refrigerator door panels, washing machine casings, and air conditioner brackets.

3. Household Kitchenware

Laser cutting produces smooth, burr-free cuts, suitable for cutting stainless steel and thin sheets. Main applications include stainless steel bowls and knives.